Completely New Cutters And Carbide Insert Configurations From Iscar To Better Improve The Machining Procedure
Iscar is announcing Penta 34 carbide inserts with a brand new PB chipformer. The PB chipformer includes a single cavity using a positive rake, neutral shoulder angle, and a honed edge. It is actually a C-type chipformer having a distinct frontal edge.
The new chipformer was engineered for machining soft materials. It is an incredible solution for parting bearing steel and other exceptionally ductile materials. It can be used at low feed: 0.03 to 0.10 mm/rev.
The combination of the new chipformer and IC908 grade provides remarkable chip breaking and tool life results. The Penta 34-PB is available in a 1.5 to 3.0 mm width range, made from the flexible IC908 PVD coated grade. The brand new family advances the application range of Iscar's largest economical grooving and parting PENTA 34 carbide inserts. The Penta 34-PB, when sized up to a competitor's cutter, is a triumphant solution for machining any soft and ductile material.
Iscar's Upgrades for Parting
Iscar has developed a brand new family of reinforced Tang-Grip blades for the celebrated TRAUB (TNL and TNK models) and INDEX (MS18C model) turn/mill machines. These blades, due to their reinforced architecture, can be implemented in long overhang. Only the part of the blade essential for penetration (cutting depth) has a reduced width. The rest is thick, which provides enhanced rigidity and stiffness. These blades are an extraordinary solution for parting and grooving between the main and sub-spindle of turn/mill machines. The single-ended insert has a very rigid clamping and therefore provides a substantially valuable advantage over any other system.
Further additions to Iscar's Grip family are Do-Grip carbide inserts built from the cutting edge Sumo Tec carbide grades: IC807 IC808 and IC830. The completely new Sumo Tec grades significantly prolong insert life, due to the utmost advanced coating technology followed by a specific surface treatment. This also provides improved tool life due to lesser surface stress and an uniformly coated top surface. The even surface contributes to constant uninterrupted chip flow, less introduced heat and less friction. The new process improves toughness and chipping resistance and thus curtails friction and built-up edge. This in turn maximizes and prolongs tool life at elevated machining conditions for all types of work piece materials. The new PVD process is composed of Iscar's AL-TEC coating technology, utilizing the unique surface treatment.
Iscar's Chip Splitting Inserts
Iscar's revolutionary HM90 APCR 220605-CS grooved carbide inserts put an end to chip clogging dilemmas in rough milling of aluminum, where chips can pile up. They are a part of Iscar's growing Helialu HM90 line of inserts made specifically for aluminum milling. With two grooves pressed into every single polished cutting face, the inserts split aluminum chips into a easy size for easy, reliable evacuation despite the application's characteristic elevated chip volume. The 22 mm inserts, each with 2 edges, are designed to maximize metal removal over the profuse range of aluminum roughing conditions, from high power/low speed to high power/high speed. They work specifically well with Iscar's new HM90 EAL/FAL...22 aluminum rough milling cutters. Besides reliably clearing chips, the inserts conserve power and lessen chatter in long-overhang setups. The inserts feature a cavity on the bottom to be sure correct mounting in cutter chip pockets equipped with standard spring pins. For optimal chip control, Iscar advises using the HM90 APCR chip-splitting insert only in cutters with an even number of flutes.
Some Of The Many Improvements In Carbide Inserts By Iscar Over The Last Decade Iscar is introducing a new unique milling system with tangential, clamped, butterfly-shaped LNKX carbide inserts. The butterfly-shaped insert has significant advantages compared to the current flat, square shapes. The new geometry has more cutting edges, positive rake face, reduced cutting forces resulting in higher performance.
New End Mills From Iscar Will Boost Productivity While Decreasing Costs Manufacturers and die & mold shops can banish chatter problems in numerous milling operations with Iscar's new Chatterfree end mills. The cutters' variable-pitch flute pattern eliminates harmonic vibration, the primary source of chatter. This enables faster cutting and finer finish in rough or finish slotting, shoulder milling and cavity milling.
Iscar Recently Releases Numerous Brand New Lines To Enlarge Their Family Of Milling Cutters Iscar recently released a new family of High Speed Milling adjustable endmills and facemills that will improve milling of aluminum, non-metallics, cast iron and hardened steel. This should prove especially useful in the automotive and aerospace industries.
The Newest In Carbide Endmill Configuration In A Extended And Successful Line From Iscar Manufacturers and die & mold shops can eliminate chatter problems in many milling operations with Iscar's new Chatterfree endmills. The cutters' variable-pitch flute pattern eliminates harmonic vibration, the main source of chatter. This enables faster cutting and finer finish in rough or finish slotting, shoulder milling and cavity milling.
Many Developments Have Extended Iscar's Families Of Indexable Endmills For Expanded Productivity Helido-Upfeed 04 Two years ago Iscar introduced the extremely efficient H600 indexable endmill line, based on conceptually new Helido-Upfeed double sided inserts with 6 cutting edges. The first insert launched was the H600 WXCU 0806..., which was designed for milling cutters in the diameter range of 50 to 125 mm.
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